FurseWELD® exothermic welding
Remote ignition system
The FurseWELD remote ignition system provides a safe and efficient method to ignite exothermic welding powder when creating high quality electrical connections.
The FurseWELD Remote Ignition Process
The FurseWELD remote ignition system provides a safe, user friendly and remote method to ignite a high temperature reaction of powdered copper oxide and aluminium, within a mould, to form permanent electrical connections.
The hassle free FurseWELD remote ignition system can be assembled in a matter of minutes using our extensive installation guide. Once the kit has been assembled, a single use ignition strip is loaded into the ignition block and then inserted into the desired FurseWELD mould. The mould should already have the conductors in position.
Next the operator will place the steel retaining disc into the crucible, pour in the weld powder, place the steel hood unit over the mould and retreat to a safe distance. Using either the remote ignition unit or the wireless ignition fob the operator will activate the ignition strip, in turn igniting the welding powder within the mould.
Remote ignition system
Features and benefits:
• Removes the need to use ignition starter powder with a traditional flint gun, allowing ignition from a safe distance reducing exposure to smoke and fumes.
• Creates guaranteed ignition spark unlike traditional methods.
• Is completely portable and rechargeable.
• Can be used safely with minimum training.
The FurseWELD Remote Ignition System includes:
• Remote Ignition Unit
• Cable with Ignition Block
• Wireless Ignition Fob
• Charger
• Ignition strips (sold separately)
Accessories available:
• Stainless Steel Protective Hood – used to contain sparks from exothermic reaction and reduce smoke and fumes
Ignition Strips
The FurseWELD ignition strips have been designed to safely ignite the exothermic welding powder in the mould. The ignition strip is made
FurseWELD quality notes
FurseWELD Remote Ignition system should only be used with our exothermic welding moulds (those with part number suffix IU) and powders.
FurseWELD remote ignition System
Operation steps
1. Plug the ignition cable into the device. Insert the ignition strip (supplied separately) into the ignition block.
2. Insert the ignition strip into the small slot that is in the front side of the mould.
3. Place the steel retaining disc in the mould and pour the weld powder into the mould. Ensure the ignition strip is covered and centred in the mould.
4. Cover the mould with the steel hood and turn the power switch to option – to use the remote fob. Alternatively, turn the power switch to option = to use the button on the main ignition unit. Pressing the ignition button in preferred mode will then ignite the powder.
5. Press the power switch button to the middle position. Remove the cable and ignition strip from the mould. Remove the used ignition strip. Repeat the process again from step 1. Repeat the process again from step 1 for the next weld.
CAUTION!
1. Read the instruction sheet carefully and where possible attend training before using this device – either online, at Furse premises, your own premises or on the project site with a FurseWELD specialist.
2. Do not perform under wet or rainy conditions.
3. Don’t use other charger which the main parameters do not adapt to this device.
4. Follow site safety requirements and other ABB safe practices for the exothermic welding procedure throughout the whole operation process.
GOOD PRACTICE
1. Battery must be charged to 20% or greater to avoid strip ignition failure due to low power.
2. When battery is fully charged, unplug from charge point.
3. Store device fully charged in a cool dry condition when not in use.
4. This device is designed and intended for use only with ABB Furse exothermic welding materials.